TLE SMAW Lesson Plans

Discuss the arc welding processes.

Demonstrate setting-up of welding machine based on required specifications and/or manufacturer’s instructions following the safety precautions.

Assemble welding positioner, jigs, and fixtures according to job requirements following the safety precautions.

Differentiate the types of weld joints and procedures.

Discuss welding codes and standards based on AWS and ASME.

Distinguish electrodes according to job specifications.

Distinguish plate welding positions.

Apply plate cutting and edge preparations following the safety precautions.

Distinguish welding defects and inspection methods.

Explain welding techniques

Apply the methods of striking an arc following the safety precautions.

Practice applying a weld bead on a flat metal surface while following proper safety procedures and techniques.

Apply a weld bead in the horizontal position while ensuring correct technique and adherence to safety precautions.

The learner applies a weld bead on a metal plate in the horizontal position, maintaining control and proper technique, while wearing complete PPE and following safety rules.

The learner practices laying a continuous weld bead on a metal plate in the flat position, focusing on consistent bead size, speed, and proper electrode handling while observing all safety precautions.

Apply weld beads in flat and horizontal positions following the safety precautions.

Inspect a defective weld, plan the repair, and fix it safely using proper welding techniques.

The learner inspects a pre-welded metal piece with intentional defects, plans the repair approach, and applies welding to correct the issues while wearing PPE and observing all safety measures.

Repair defects on a metal piece using proper welding techniques while following safety procedures.

The learner identifies defects on a practice metal piece and performs basic weld repairs to fix cracks or gaps, while following proper welding techniques and safety precautions.

Apply weld repairs with safety.

Compute the service cost based on the job requirements.

Analyze a job scenario and calculate its total service cost based on materials, labor, and overhead.

The learner analyzes a case study describing a real-life job requirement, determines the quantity of materials, labor, and overhead, and calculates the complete service cost.

Compute the total service cost of a given job using the provided materials, labor rates, and measurements.

The learner is given a scenario of a specific job (e.g., tile installation, pipeline service, or welding task) with measurements, material costs, and labor rates, and computes the total service cost accurately.

Cut a metal plate to the given dimensions and prepare its edges using proper tools and correct procedures.

The learner independently performs plate cutting and edge preparation on a metal plate by correctly measuring, cutting, and finishing the edges using appropriate tools and proper work techniques.

Work as a group to prepare and present a service cost estimate based on the given job requirements.

In groups, learners analyze a job scenario and collaboratively prepare a complete and accurate service cost estimate based on the identified job requirements.

Compute the total service cost of a given job based on the listed job requirements and cost details.

The learner independently computes the total service cost for a given job by identifying job requirements, estimating materials and labor, and calculating the overall cost.

Work as a group to complete a simple welding project using correct SMAW processes and techniques.

In groups, learners collaborate to complete a simple welding project using SMAW, demonstrating proper welding processes, teamwork, and correct application of welding techniques.

Perform a basic SMAW weld by properly setting up the equipment and applying correct welding techniques.

The learner independently performs a basic Shielded Metal Arc Welding activity by setting up the equipment and producing a simple weld bead or joint while applying proper welding techniques and safety practices.

Work as a group to cut metal plates and prepare their edges according to the given specifications.

ries of arc striking methods (scratch start, tapping, or lift start) on a practice plate, records the process, and evaluates their own technique for accuracy, control, and safety compliance.

Perform different arc striking methods on a practice plate and assess your technique for safety and accuracy.

In groups, learners work together to perform plate cutting and edge preparation for a given metalwork task, demonstrating teamwork, accuracy, and proper use of tools.